MCR Engineering
MAINTENANCE │CONSTRUCTION │RAILWAY
As part of the LEAG Group, MCR Engineering is at home in eastern Germany. With around 300 employees and 60 years of experience in mechanical engineering and steel construction as well as in the maintenance of rail vehicles, we are one of the largest maintenance companies in Lusatia.
- Mechanical Engineering and Steel Construction
- Plant optimisation
- Technical diagnostics
- Service for wind turbines (WTG)
- Service for rail vehicles
Mechanical engineering and steel construction
Welding, turning, machining: in our modern machinery on 26,000 m² of covered hall space, we have the right tools for every project. In addition to series production, we also realise individual solutions, for example special containers and special products such as load handling devices.
Mechanical engineering and steel construction
We design in close consultation with our clients: based on your idea, we create our customer-specific production and assembly drawings in 3D.
Mechanical engineering and steel construction
Large dimensions are our strength: we have the capacity for individual and series production of up to 100 tonnes. Our materials expertise lies in the machining and processing of general and high-strength structural steels as well as heat-treatable and case-hardened steels.
Quality management
A focused and process-oriented approach is at the core of our corporate philosophy. With an integrated management system, we use synergies and bundle resources for the success of your project.
Services Mechanical Engineering and Steel Construction
| Engineering & Construction | Engineering and Steel Construction | Quality Management |
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Plant optimisation
Our machinery is geared to the diagnosis, cleaning and repair of assemblies weighing up to 100 tonnes. From project planning to on-site dismantling and return, we offer full service for projects of any dimension.
Certification
Quality and adherence to delivery dates are our priority. MCR Engineering works according to the following certifications:
- ISO 9001:2015 Quality managment system
- Seal of Qualitiy „Sicher mit System“ certification according to OHSAS 180001
- ISO 14001 enviorment managment system
- ISO 50001 energy management system
- DIN EN 1090-1:2009+A1:2009 Load-bearing elements and kits for steel structures up to EXC3 according to DIN EN 1090-2
- DIN EN 1090-2:2008+A1:2011 welding of steeel supporting structures according to DIN EN 1090-2
- certificate for occupational health and safety management, DIN EN ISO 45001:2018 - occupational health and safety management
The machines
| plant | dimension |
|---|---|
| automatic flame cutting machine (oxy & plasma) ) | bis 6.000 mm x 2.500 mm x 200 mm |
| CNC lathes | bis L = 7.500 mm x Ø 2.480 mm; m = 25 t |
| CNC boring mills | bis 5.000 mm x 2.000 mm x 1.500 mm; m = 12 t |
| CNC turn-mill centres | bis L = 2.000 mm x Ø 600 mm |
| edging machines | bis L = 4.000 mm |
| shaping machines | bis L = 400 mm |
| presses | bis L = 4.000 mm; 4.000 KN |
| welding robots | 6-achsig bis 4.300 mm x 2.600 mm; m = 2 t |
| balancing benches | bis L = 3.200 mm x Ø 1200 mm; m = 3 t |
| Ssress relief annealing | 500 mm x 450 mm x 600 mm |
Insight into the machinery
Industrial service and machine diagnostics
Intelligent sensor technology makes maintenance plannable. Professional condition monitoring reduces downtimes and maintenance costs. MCR Engineering is your specialist for condition-based maintenance solutions. We develop the right diagnostic concept for your components.
Services for machine diagnosticse
- dimensioning and design of CMS systems
- vibration measurement
- optical diagnosis (video endoscopy, thermovision measurement)
- acoustic emission measurement
- electrical machine diagnostics
Services
- test bench services for gearboxes, electric motors and generators
- inspection of generators
- on-site repairs
- mobile 3D measurement
- destructive and non-destructive testing (according to DIN EN ISO 9712 and EN 10160)
Insight into the maintenance centre
Service for wind turbines (WTG)
As an independent full-service provider for maintenance, we find, repair and monitor your wind turbine over its entire life cycle. MCR Engineering is certified for materials testing and analysis as well as for the application of 3D measurement technology.
Services Wind turbine service
| Diagnostics | Maintenance | Condition Monitoring |
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Service for rail vehicles
At home on the rails for more than 60 years: our experience and expertise in the maintenance and repair of traction units and freight wagons will bring you closer to your goal. Whether ad hoc with our fully equipped mobile service vehicle or as part of scheduled overhauls.
Seal of quality and certificates
MCR Engineering Lausitz is certified for the maintenance and overhaul of electric locomotives, V-locomotives and special vehicles. We carry out the overhaul of freight wagons in accordance with VPI guidelines.
Highest quality is our claim. To achieve this, we work in accordance with the globally recognised ISO 9001:2015 quality management system. We are certified in accordance with:
- ISO 9001:2015 Qualitätsmanagement
- DIN EN ISO 14001 Umweltmanagementsystem
- DIN EN ISO 50001 Energiemanagementsystem
- ECM Zulassung Stufe 4 Fahrzeuginstandhaltung
- Mitgliedschaft im Verband der Güterwagenhalter in Deutschland e.V. (VPI-Kurzzeichen: 604)
- DIN EN 15085-2 Zertifizierungsstufe CL1 Schweißen an Schienenfahrzeugen
- Zertifikat für Arbeitsschutzmanagement, DIN EN ISO 45001:2018 - Arbeitsschutzmanagement
- fachtechnische Begutachtung VPI
Services Rail Vehicle Maintenance
| Traction units | Goods wagon | Mobile maintenance | Modernisation and conversion |
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